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Fabric Consumption Calculation of Long Sleeve Woven Shirt

Fabric Consumption Calculation of Long Sleeve Woven Shirt
Noor Ahmed Raaz
B.Sc. in Apparel Manufacturing
Asst. Merchandiser
Opex Sinha Group, Narayongonj
Email: raju.uttara72@yahoo.com




Fabric consumption calculation:
Fabric consumption determination is a very important term in garments section. Because fabric covers the greatest part of garments costing, so we should have better knowledge about fabric consumption determination.

For determination of fabric consumption of any parts of a woven shirt, we have to take reading length and maximum width of this part of shirt. And then we have to multiply length with width to find out the area of fabric required of this part and other should be followed as unit terms.

For better understanding, anatomy of woven shirt is given below.
Anatomy of Long Sleeve Woven Shirt
Anatomy of Long Sleeve Woven Shirt
Back part:
The part of a garment, which covers the back part of human body.
Back part of Long Sleeve Woven Shirt
Back part of Long Sleeve Woven Shirt
Formula:

                           {(Center back length + Allowance) X (1/2 Chest + Allowance)}
Required fabric = ………………………………………………...…………………
                                                                    44 X 36

                             (31" + 2") × (24" + 2")
                          = ……………………..…
                                       44 X 36

                          = 0.541yds

Yoke:
A shaped piece fabric in a garment, fitted about or below the neck and shoulders, from which the rest of the garment hangs. It can be split in two, called the ―split yoke.
Yoke of Long Sleeve Woven Shirt
Yoke of Long Sleeve Woven Shirt
Formula:

                            {(Yoke length + Allowance) X (Yoke width + Allowance)}
Required fabric = ………………………………………………...…….……
                                                             44 X 36

                               (21" + 4") × (4"+ 1")
                          = ………………………..
                                     44 X 36

                          = 0.079yds

Front part:
Front part of shirt is given below.
Front part of Long Sleeve Woven Shirt
Front part of Long Sleeve Woven Shirt
Formula:

                           {(Body length + Allowance) X (1/2 Chest + Allowance) X 2}
Required fabric = ……………………………………………………...…………
                                                                 44 X 36

                             (31" + 1") × (12" + 2 ½" ) X 2"
                          = ……………………..…………
                                           36 X 44

                          = 0.5858 yds

Sleeve:
The part of a garment that covers the arm and is usually cut wider than the cuffs. Most sleeve lengths fall between 32 and 36 inches.
Sleeve of Long Sleeve Woven Shirt
Sleeve of Long Sleeve Woven Shirt
Formula:

                          (Sleeve length + Allowance) X (Arm hole depth full + Allowance) X 2
Required fabric = …………………………………………………………………....……
                                                                     44 X 36

Or,

                     [{Sleeve length – (1/2 Drop shoulder + ½”)} + Allowance] X (Arm hole depth + Allowance) X 2
Required fabric = …………………………………………………………………………………..................................…..
                                                                                        44 X 36

                        [{34 ½" -11"} +1"] × {21" +1"} × 2
                      = …………………………………………
                                         44 X 36

                      = 0.68yds

Cuff:
A fold or band serving as a trimming or finish for the bottom of a sleeve. Some cuff styles include: French Cuffs and Barrel Cuffs.
Cuff of Long Sleeve Woven Shirt
Cuff of Long Sleeve Woven Shirt
Formula:

                            (Cuff length + Allowance) X (Cuff width + Allowance) X 2
Required fabric = ……………………………………………....………...…..
                                                             44 X 36

                             (9" + 3") × (2 ½" + ½" ) ×2
                           = ……………………………
                                           44 X 36

                           = 0.05yds

Pocket:
A small bag like attachment forming part of a garment and used to carry small articles, as a flat pouch sewn inside a pair of pants or a piece of material sewn on its sides and bottom to the outside of a shirt.
Pocket of Long Sleeve Woven Shirt
Pocket of Long Sleeve Woven Shirt
Formula:

                           (Pocket length + Allowance) + (Pocket width + Allowance)
Required fabric = ………………………………………………........………….
                                                               44 X 36

                             (6" +2") X (5½" +1")
                         = ………………………
                                   44 X 36

                         = 0.032 yds

Collar:
The part of a shirt that encompasses the neckline of the garment, often so as to fold or roll over. Comes in various shapes, depending on the face shape and occasion.
Collar of Long Sleeve Woven Shirt
Collar of Long Sleeve Woven Shirt
Formula:

                            (Collar length + Allowance) X (Xollar width + Allowance) X 4
Required fabric = ………………………………………………......…………….
                                                                44 X 36

                              (16" + 5") × (2" +1") × 4
                          = ………………………..…
                                          44 X 36

                          = 0.159 yds

Total Fabric Consumption for one Woven Shirt:
 
= Back part + Yoke + Front part + Sleeve + Cuff + Pocket + Collar
= 0.541 yds + 0.079 yds + 0.5858 yds + 0.68 yds + 0.05 yds + 0.032 yds + 0.159 yds
= 2.1268 yds per woven shirt

Per Dozen = 2.1268 X 12 ...............................[1 Dozen = 12]

= 25.5216/dz (ypd) + 5% (Wastages)
= 25.5216 + (25.5216 X 5/100)
= 25.5216 + 1.276
= 26.7976 yds per dozen
= 26.8 yds per dozen

Ans: 26.8 yds fabric need to make 1 dz (12 piece) woven shirt. I think this fabric consumption calculation will be helpful for your student or professional life. If you like it then please share or comment below.

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9 comments:

  1. localbuyingbd.blogspot.com

    Very helpful to apparel Job holder.

    ReplyDelete
  2. Not correct. Actual consumption will be less. also wrong calculation in collar ans cuffs.
    cuffa fabrics to be 4 pcs and collar fabrics to be 2 pcs.

    ReplyDelete
  3. This is amazing information you share with us. thanks a lot to do such things. keep it up

    ReplyDelete