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Fabric Consumption Calculation for Polo Shirt

Fabric Consumption Calculation for Polo Shirt

Rahat Khan
Dept. of Apparel Manufacturing
Atish Dipankar University of Science and Technology
Cell: +8801717781833


Introduction:
Fabric consumption is very important to find out the quantity of fabrics required to produce a garments. The main reason of this consumption is to bring an assumption over costing of the garments. After getting all the measurements if we apply them into the following equation we will get fabric consumption of that particular part per dozen.

Fabric Consumption Calculation for Polo Shirt

The equation is Cloth per Dozen (CPD) = (L × W × GSM × 12) / 10

Where,

L= Length of the part,
W = Width of the part , 

GSM (Gram Per Square Meter) = 220

Fabric Consumption for different parts:

  1. Fabric consumption for body part.
  2. Fabric consumption for Sleeves.
  3. Fabric consumption for Collar.
  4. Fabric consumption for Cuff
Here,

a) G.S.M. (given by buyer) 

  • Body 145 – 150
  • Collar (12pcs) 400
  • Cuff (12 x 2) 300
b) Sewing & seam allowance 1.50 – 3cm

c) Wastage % 7%

d) Measurement chart (given by buyer Measurement Chart):


Parts Name
Given
Estimated
a) Chest
96 cm
102 cm
b) HPS
65 cm
70 cm
c) Sleeve length
20 cm
25 cm
d) Arm hole
46 cm
49 cm
e) Collar length
46 cm
46 cm
f) Collar width
7 cm
10 cm
g) Cuff length
26 cm
10 cm
h) cuff width
3 cm
5cm

                                                                        L x W x 12 x GSM
A) Fabric consumption for body part. (CPD) = .................................... kg
                                                                                  10000000
    70 x 102x 12 x 150 kg
 
= ..................................... kg
            10000000

= 1.28
kg
                                                                    L x W x 12 x 2 x GSM 
B) Fabric consumption for Sleeves. (CPD) = ........................................ kg
                                                                                 10000000

   25 x 49 x 12 x 2 x 150 kg

= ............................................ kg
                     10

= 0.44 kg

                                                                     L x W x 12 x GSM
C) Fabric consumption for Collar. (CPD) = ........................................ kg
                                                                                  
10

   46 x 10 x 12 x 400

= ....................................... kg
                10

= 0.22 kg
                                                              L x W x 12 x 2 x GSM 
D) Fabric consumption for Cuff (CPD) = ............................................ kg
                                                                            
10

  30 x 5 x 12 x 2 x 300 

= ......................................... kg

                  10

= 0.108 kg

Fabric Consumption:
1.28 kg/ dozen (body) + 0.44 kg/ dozen (sleeve) + 0.22 kg/dozen (collar) + 0.108 kg/dozen (cuff) 


= 2.05 kg/dozen

Total fabric consumption:
Total fabric + 7% wastage

= 2.19 kg/dozen.

So, fabric consumption for 1 dozen polo shirt is 2.19 kg.

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2 comments:

  1. Collar (12pcs) 400 but dont understand what mean 400?????????

    ReplyDelete
  2. placket & half moon measurements/ consumption missing....
    over all good....

    ReplyDelete